Quality & Testing

Advanced testing capabilities and quality management systems ensuring excellence in every product we manufacture

Testing Equipment

State-of-the-art quality control and inspection equipment

📐

FARO Arm Ø2500

High-precision 3D measurement system for dimensional inspection and quality control

Measurement diameter: Ø2500mm
Accuracy: ±0.025mm
7-axis articulated arm
Portable CMM technology
🔬

Macro Test Capability

Metallographic analysis for weld quality and material structure verification

Weld cross-section analysis
Grain structure examination
Defect detection
Material composition verification
🔍

NDT Testing Suite

Non-Destructive Testing methods for comprehensive quality inspection

MT - Magnetic Particle Testing
PT - Penetrant Testing
VT - Visual Testing
Surface defect detection
🎨

Coating Quality Tests

Advanced coating inspection and verification procedures

DFT - Dry Film Thickness measurement
Cross-Cut adhesion testing
Surface cleanliness verification
ISO 8502 compliance

Our Quality Infrastructure

Advanced testing capabilities with industry-leading equipment and certifications

KREA Quality Testing Equipment - FARO Arm Ø2500, Macro Test Capability, NDT Testing Suite, and Coating Quality Tests
FARO Arm Ø2500
High-precision 3D measurement
Macro Testing
Metallographic analysis
NDT Testing
MT, PT, VT capabilities
ISO Certified
Quality standards compliance

Quality Management

Systematic approach to quality assurance and continuous improvement

FMEA Analysis

Failure Mode and Effects Analysis for risk prevention

Process risk identification
Severity & occurrence rating
Prevention measures
Continuous improvement

Control Plans

Structured quality control throughout production

Process control parameters
Inspection frequency
Measurement methods
Reaction plans

KPI Monitoring

Key Performance Indicators for quality excellence

Real-time tracking
Quality metrics dashboard
Trend analysis
Performance reporting

Cpk Analysis

Process capability monitoring and improvement

Statistical process control
Capability index calculation
Process optimization
6-Sigma methodology

Advanced Quality Systems

Industry-leading quality planning and management methodologies

📋

QMS - Quality Management System

ISO 9001:2015 certified quality management system ensuring consistent quality across all processes.

  • Document control & procedures
  • Internal audit program
  • Corrective & preventive actions
  • Management review process
  • Continuous improvement culture
  • Customer satisfaction monitoring
📊

APQP - Advanced Product Quality Planning

Structured framework for developing products that satisfy customers through comprehensive planning.

Phase 1: Plan & Define

Customer requirements & feasibility

Phase 2: Product Design

DFMEA & design verification

Phase 3: Process Design

PFMEA & control plans

Phase 4: Validation

Production trial & measurement systems

Phase 5: Launch & Feedback

Full production & continuous improvement

PPAP - Production Part Approval Process

Comprehensive documentation package demonstrating production capability and customer approval.

  • Design records & specifications
  • Engineering change documents
  • Process flow diagrams
  • PFMEA documentation
  • Control plan
  • Measurement system analysis (MSA)
  • Dimensional results & material test reports
  • Initial process capability (Cpk)
  • Qualified laboratory documentation
  • Appearance approval report (AAR)
  • Sample production parts
  • Master sample
  • Checking aids
  • Customer-specific requirements
  • Part submission warrant (PSW)

Quality Metrics

Real-time performance indicators demonstrating our commitment to excellence

99.2%
First Pass Yield
+2.3% vs last year
1.67
Average Cpk
Process capability index
<0.5%
Defect Rate
Industry leading quality

Quality Certifications

Internationally recognized standards backing our quality commitment

🏆

ISO 9001:2015

Quality Management System

ISO 3834-2:2021

Welding Quality Requirements

🏗️

EN 1090-1

Structural Steelwork

🚄

EN 15085

Railway Applications

Quality You Can Trust

Experience the KREA difference - where quality is not just measured, but guaranteed